Phase 01 · Ordering Methodology
Three Strategic Routes to Manufacture.
Balidao Swimwear Co., Ltd. structures production pathways to suit boutique launches, rapid seasonal expansions, and established luxury brands with exacting bespoke specifications.
Phase 02 · Cost Transparency
Unit Pricing Curves & Volume Economics.
Our transparent pricing architecture eliminates hidden broker markups. Balidao Swimwear Co., Ltd. manufactures directly in Bali, transferring operational efficiencies directly to our international retail partners.
What Influences Final FOB Unit Pricing?
- Fabric composition (e.g., standard nylon/spandex vs. Carvico VITA ECONYL®)
- Structural complexity (underwires, internal boning, reversible binding, ruching)
- Print technology (continuous repeat sublimation vs. registered engineering placement)
- Hardware specifications (chlorine/salt-tested alloy rings, sliders, clasps)
| Volume Tier | Total Order | Indicative Unit Price | Full Branding Package |
|---|---|---|---|
| Starter Capsule | 100 – 249 pcs | $15 – $16 /pc | Custom add-on available |
| Growth Tier | 250 – 499 pcs | $13 – $14 /pc | Custom add-on available |
| Scale Tier | 500 – 999 pcs | $11 – $12 /pc | Included (Free) |
| Enterprise Tier | 1,000 – 2,999 pcs | $9 – $10 /pc | Included (Free) |
| Global Contract | 3,000+ pcs | Bespoke Quote | Included (Full Custom) |
*Included branding from 500 pcs contains heat-transfer size/care labels, hygienic safety liners, and FSC-certified hangtags.
Phase 03 · Technical Development & Sampling
From Tech Pack to Perfect Physical Sample.
Sampling serves as the master contract between design intent and manufacturing precision. Balidao Swimwear Co., Ltd. utilizes computerized 2D CAD drafting to achieve millimeter-level grade consistency.
CAD Pattern & Size Grading
Our pattern masters convert sketches into digital CAD formats (Gerber, AutoCAD, DXF). We calibrate proportional grade increments across your custom sizing distribution (XXS to 4XL).
Fabric Strike-Offs & Lab Dips
Before laying bulk fabric, our in-house printing department produces 30x30 cm strike-offs on certified recycled textiles using OEKO-TEX® certified non-toxic Italian inks for rigorous color validation.
Live Fit Model Verification
Fit can be evaluated through our Bali fit model sessions ($150/hr). Review real anatomical stretch, leg-cut height, breast support, and seat coverage over real-time live high-definition video calls.
Pre-Production Sign-off
Two identical samples are sewn: one dispatched via DHL Express for final client sign-off, and one retained as the golden reference standard on our Bali production floor.
Phase 04 · Ethical Bulk Production
Precision Manufacturing Under One Roof.
We eliminate subcontracting risk. Cutting, sublimation, four-needle flatlocking, overlocking, hardware attachment, and final packing are executed by our specialized Bali craftsmen under solar-powered infrastructure.
CAD Precision Cutting
Controlled tension spreading and precision multi-ply cut passes guarantee panel dimensional uniformity across every size tier.
Swimwear Seam Construction
Crafted with premium stretch threads (Gutermann / Coats) and chlorine-resistant natural rubber or braided elastane bands that resist sag.
Hardware Insertion
Corrosion-resistant gold, rose gold, silver, and matte black alloy hardware secured with bar-tack reinforcement to withstand tensile pull.
100% In-Line QA Inspection
Four-stage quality inspection: dimension measurement checks, seam elasticity test, loose thread extraction, and symmetry auditing.
Monthly Capacity: 25,000+ Units
Bulk manufacturing lead times average 4 to 8 weeks depending on fabric readiness.
Phase 05 · Global Logistics
Door-to-Door Worldwide Delivery via DHL.
We ship custom swimwear collections to wholesale, direct-to-consumer, and corporate fulfillment hubs across 70+ nations.
- Transit Lead Times: Air express delivery arrives within 4–5 business days to the USA, Canada, UK, Europe, Australia, and Asia-Pacific.
- Customs Documentation: Balidao Swimwear Co., Ltd. prepares complete commercial invoices, HS commodity code filings, packing lists, and certificates of origin.
- Import Duties & Taxes: Shipments are dispatched DAP (Delivered at Place). The receiving client pays relevant local import VAT and customs duty.
Packaging & Fulfillment Preparation
Every bikini piece or swimsuit is folded, size-tagged, barcoded, and bagged in compliance with strict e-commerce fulfillment regulations (including Amazon FBA, Shopify 3PL, and high-end boutique standards).
Professional Due Diligence
Frequently Asked Questions by Overseas Buyers.
How are our design concepts and tech packs protected?
All technical drawings, CAD pattern blocks, custom print patterns, and brand assets are protected by robust non-disclosure clauses in our standard B2B production agreement. We respect intellectual property and never share client designs with competing labels.
Which technical CAD file formats are accepted?
Our engineering studio works directly with DXF, Gerber, AutoCAD, and DGS files. If you do not possess CAD files, our in-house pattern department can build digital CAD geometry directly from sample garments, detailed technical packs, or vector design files.
Can our brand supply proprietary fabrics or trims?
Yes. While our warehouse maintains a huge stock of Italian Carvico ECONYL® fabrics, customers may supply specialized custom fabric or branded hardware. Material samples must pass our factory heat and elasticity tests before line approval.
What are the B2B payment terms and milestones?
Development and sampling rounds are paid in full upon commencement. For bulk production orders, we require a 50% deposit to procure raw materials and initiate cutting, with the remaining 50% balance cleared upon final quality inspection before DHL dispatch.
What if a prototype sample requires technical revisions?
We conduct collaborative video evaluations following your sample receipt. Minor tolerance and fit adjustments are revised into digital CAD patterns. Should a new physical sample be requested, it is expedited swiftly before bulk cutting.
Do you offer dropshipping directly to end consumers?
No. We operate strictly as an OEM/ODM swimwear manufacturing facility. All finished bulk consignments are delivered to your regional headquarters, commercial warehouse, or designated third-party logistics (3PL) center.
Launch Your Collection with Confidence
Ready to Engineer Your Next Swimwear Drop?
Request our comprehensive manufacturer catalog, technical fabric swatches, and sizing charts to begin collaborating with our Bali production team.
Official inquiries: [email protected] · Factory based in Denpasar, Bali, Indonesia